Double Layer Trapezoidal Roof
Manufacturing Machine
Drawings profile of roof tile:
For Trapezoidal:
For glazed:
ⅡMaterials:
Processing material: colored steel plate, galvanized plate, or aluminum plate
Material thickness: 0.4- 0.8 mm
Formed width:1250 mm
Forming speed: 8-12 m/min (trapezoid layer) , 3-4m/min (glazed layer)
Ⅲ Production process
Uncoiling→Feeding material into machine→Roll forming→Measuring length→
Step formed→ Auto cutting→Products receiving
Trapezoid layer:
Glazed layer:
ⅣComponents of production line
| No. | Name | Unit | Qty |
| 1 | Decoiler 6 tons | set | 1 |
| 2 | Main forming machine | set | 1 |
| 3 | PLC control system | set | 1 |
| 4 | Hydraulic pump station | set | 1 |
| 5 | Post cut | set | 1 |
| 6 | Electric motor | set | 1 |
| 7 | Output table | set | 1 |
ⅤDetailed introduction of every part for this production line
1.Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
| Loading capacity | Uncoiling width | Inner diameter |
| 5T | 1250mm | 450-550mm |
2. Coil feeding part
Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat,
parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.
3. Main Roll Forming System
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive,chain transmission,
roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working
Feature : Ensure stability , precision and lifetime.
| | No. | Main parameter | | 1 | Length of the main part | About 8500х1650х1500mm | | 2 | Weight of main part | About 6.5 t | | 3 | Voltage | 380V/50HZ3Phase (as customer`s request) | | 4 | Roller fixer | Middle plate welded | | 5 | Frame | 350 H steel welded | | 6 | Frame thickness | 20mm | | 7 | Drive mode | Chain | | 8 | Material of rollers | 45# steel, surface hard chromium plating. | | 9 | Material of shafts | 45# steel | | 10 | Diameter of shafts | Φ80mm | | 11 | Number of rollers | Up layer: 13 rollers Down layer: 15 rollers | | 14 | Main power | 5.5kw |
4. Cutting device
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor. (include cutting tools, hydraulic tank, cutter machine) | Blade Material | Cutting system | | Cr12 quenched | Full automatic |
 
|
5. Counter
One counter gauges length, pulses, and decides length. Omron encoder for length measurement.
6.Products receiving tables
1. It adopts welded steel and supported roller to transmit the products.
2. 3*0.9*0.6m
7. Controlling device
1) Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with
stability, precision and lifetime.
2) Other electric element are Delta
3) Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Screen
| PLC
|
Text screen displayer
| Taida DVP14ES from Taiwan
|
8. Hydraulic
(include a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves )
| Origin | Power |
| Advanced hydraulic system from Taiwan | 3kw |
Ⅳ Spare parts ( for free)
1. Easy damaged parts: conk 2 pcs, fuse-link 4 pcs;
2. Rubber mat 1 pcs;
3. Bolt spanner 1 pcs
Ⅴ Remarks
| Payment terms | 30% T/T in advance and balance 70% after inspection confirmation before shipment. |
| Delivery | within 45 working days after receipt of deposit. |
| Packing | Nude packing with 1*40HQ container |
| Warranty | One year, and we will provide the technical support for the whole life. |
| Installation | 1.Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50 / person/day for salary. 2. Need one technician 3. Training time: one week (contains the time of installation and adjustment) |
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Product Categories : Double Layer Roll Forming Machine
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