A roller shutter, coiling door, roller door or sectional overhead door is a type of door or window shutter consisting of many horizontal slats (or sometimes bars or web systems) hinged together. The door is raised to open it and lowered to close it. On large doors, the action may be motorized. It provides protection against wind, rain, fire and theft.
Roller shutters have many applications including doors for vans, garages, kitchens, schools, prisons and warehouses. In some parts of the world, roller shutters are subsidized by local governments. In areas that are frequently exposed to inclement weather, roller shutters are used as a method of insulation, can protect windows against hail damage, and can be made to withstand high wind.
Quickly informations:
1.Main forming unit driving motor power:5.5kw
2.Material of rollers:45#steel,quenched HRC58-62,coated with rigid chrome.
3.Material of roller shafts:45#steel
4.Step of rollers:14steps
5.Forming speed:10-15m/min
6.Thickness to be rolled:0.5-1.5mm
Components of Line
1. Decoiler
Usage: support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
a. Coil inner diameter: 450-550mm
b. Coil max width: 300mm
c. Max carrying capacity: 3000kg
(you can choose this part with Electric or hydraulic)
2. Entry leveling and punching dots
This part will level coil to make sure it is neat clean and straight.
3. Roll Forming Machine
a. Number of forming steps: 14 stations
b. Shaft material: 45# steel with quenched treatment, precision machined,
The diameter: ¢56mm
c. Roller material: bearing steel with quenched treatment
d. Transport: by gear
e. Forming speed: 10-15m/min
f. Motor:5.5kw
g.Voltage:380v, 50Hz,3 phase
h. Structure: independent stand
4. Shearing system
Servo flying and tracking cutting saw, the cutting saw will adjust the cutting speed and location according to the main machine speed. By this method, the machine working speed will be same as the main machine accordingly. The cutting plate we take the best material for cutting it in high speed and beautiful cutting scare.
The material of blade: Cr12Mov, Hardening HRC 58-62℃
Length Tolerance:3m±1.5mm
5. Hydraulic station
Hydraulic motor Power: 3kw
Hydraulic oil: 46#
Hydraulic pressure : 12Mpa
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And two sets of electromagnetism valves.
6. PLC station
PLC control system, we will take Panasonic or you can specify the one you like. Different with normal machine, PLC programmed will add servo cutting saw control parameters.
7. Run out table
It adopts welded steel and supported roller to transmit the products.
ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.
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Product Categories : Roller Shutter Door Forming Machine